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Author Topic: Fabricating Silestone  (Read 460 times)
Rather be Fishing
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« on: January 18, 2012, 08:04:23 AM »

I just got 4 slabs of silestone for free (2 are 3/4thk and 2 are 3/8).  I priced it out to get it fabricated and it's about $800 for a sink cut out and to put an edge on it.  I played around with a small piece and believe do the job myself.  If it doesn't I’m only out the cost of the tools.  I have two questions, first is tools.  I have read that I will need wet tools but what would you recommend for a grinder/polisher and saw.  I was looking at a Skil 3510-02 11 Amp 4-3/8-in HandHeld Wet Tile Saw and Hardin Variable Speed Polisher 4 inch Granite Marble Wet Polishing Kit.  I know they are cheap tools but would that work?  I'm not too worried about cutting but do I need a better polisher or pads to get a glossy finish?  Second is what would be the best glue/epoxy to glue the edge with to make a wider edge.
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Mark D.
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« Reply #1 on: January 19, 2012, 06:19:56 AM »

As for the tools the Skil is a brand I recognize, but the Hardin is not. When I googled it I only see sites that are set up by the person selling this item. It doesn't really "exist" anywhere else. I cannot speak for that tool except to say that perhaps it will work for you. There is not a single wet polisher I know of that sells to dealers for less than $200, so caveat emptor.
When you polish  Silestone you need pads that are designed for use on Engineered Stone, which the pads that come with the polisher you mention look like the run of the mill Chinese low quality stuff. Good luck with that.
By the way, if you look at your slabs closely you will notice that there is a "snakeskin" texture on it that your polishing pads will not duplicate. In order to do that you will need to use something designed to replicate the textured finish on all ES. We recommend the Klone-It kits which you can see here:
http://www.defusco.com/Klone-It-Compounds-and-Buffing-Wheels-only

For laminating ES you can use epoxy or a good quality polyester resin. You can only use poly if it is an indoor application. Look at these pages:
http://www.defusco.com/Epoxy-For-Natural-Stone
http://www.defusco.com/Polyester-Resins

Other items you may be needing are:
blades
http://www.defusco.com/Dry-Cutting-Turbo-Rim-Blades

core bits
http://www.defusco.com/Premium-Stone-Core-Bits

router bits for your grinder
http://www.defusco.com/Diamond-Router-Bits-For-Grinders
 
Polishing pads designed for engineered stone
http://www.defusco.com/4-Inch-Gamma-Wet-Pads-For-Engineered-Stone
http://www.defusco.com/Weha-ES-Engineered-Stone-Polishing-Pads

You may want to see this:
http://www.tilesawdepot.com/How-To-Videos/Fabricating-Stone-DVDs-All-3-DVDs

Glad to be of service,
Mark
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